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瓦楞纸箱如何实现节能理念?

来源:http://www.gtmfpack.com 发布时间:2020-09-18

一、建立先进的瓷砖线节能理念
1、 Establish advanced energy saving concept of ceramic tile line
节能是人类生存环境保护的永恒主题,是国家可持续发展的战略,是当今所有企业追求的时代理念。这个可持续发展战略。面对日益增强的资源和环境约束,各行各业都必须增强危机感。大多数纸箱企业也不例外。要树立绿色低碳发展理念,以节能减排为,完善激励约束机制,深入贯彻节约资源、保护环境的基本国策。
Energy conservation and environmental protection is the eternal theme of human survival and environmental protection, the strategic focus of national sustainable development, and the era concept pursued by all enterprises today. This is the first sustainable development strategy. In the face of increasing resource and environmental constraints, all walks of life must enhance the sense of crisis. Most carton enterprises are no exception. We should establish the concept of green and low-carbon development, focus on energy conservation and emission reduction, improve the incentive and restraint mechanism, and thoroughly implement the basic national policy of resource conservation and environmental protection.
节能的概念在国外一直很流行,但在中国纸箱行业却相对陌生。把这一先进的绿色理念带到中国市场并积极推广,是我们现在需要关注的。的瓦楞纸机械制造与服务提供商上海BHS的运营官吴晓晖曾说过:“我们必须首先向客户传播这个概念。一旦客户接受这些东西,他们将把这个请求带到供应。商家、供应商再把这些先进的理念带给制造商,让这些相互关联、层层传递,我相信这些先进的理念将逐渐被中国市场所采纳,并应用于实际生产和销售。为此,BHS进行了各种探索和努力。与其他品牌的等值瓦线相比,BHS设备可以节省1.7%到23.4%的电。
The concept of energy conservation and environmental protection has been very popular in foreign countries, but it is relatively unfamiliar in China's carton industry. We need to focus on bringing this advanced green environmental protection concept to the Chinese market and actively promoting it. Wu Xiaohui, chief operating officer of BHS Shanghai, a famous corrugated machinery manufacturing and service provider, once said: "we must first spread this concept to our customers. Once the customer accepts these things, they will take the request to the supply. Businesses and suppliers will bring these advanced concepts to the manufacturers, so that they can be connected and transmitted layer by layer. I believe these advanced concepts will be gradually adopted by the Chinese market and applied to actual production and sales. Therefore, BHS has carried out various explorations and efforts. BHS equipment can save 1.7% to 23.4% of electricity compared with other brands of isoline.
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二、减少停机时间和报废率
2、 Reduce downtime and scrap rate
瓦楞纸板生产线异常停机会造成大量浪费,降低生产效率,增加生产成本。根据人、机、物、法、环等五要素,找出瓦片线关闭的主要原因,逐一解决。具体来说,为了降低生产成本,有必要保证合理的生产进度安排,也有必要安排不同客户共同安排相同质量等级的纸箱加工。
Abnormal shutdown of corrugated board production line will cause a lot of waste, reduce production efficiency and increase production cost. According to the five elements of human, machine, material, law and environment, the main reasons of tile line closing are found out and solved one by one. Specifically, in order to reduce production costs, it is necessary to ensure a reasonable production schedule, it is also necessary to arrange different customers to jointly arrange the same quality level of carton processing.
为了更有效地降低生产成本,还考虑了纸箱尺寸等因素,以尽量减少纸板生产线产生的浪费。此外,还对纸板的面积进行了特殊计算,以优化纸板的加工面积,减少不必要的材料浪费。当瓦楞纸机调度时,需要将瓦楞纸与同一张纸、同一张底纸放在一起,宽度由宽到窄,以减少换纸和换单的次数。
In order to reduce the production cost more effectively, the paper box size and other factors are also considered to reduce the waste of paperboard production line as far as possible. In addition, the area of paperboard is calculated in order to optimize the processing area and reduce unnecessary material waste. When the corrugated paper machine is scheduled, it is necessary to put the corrugated paper together with the same paper and the same bottom paper, and the width is from wide to narrow, so as to reduce the times of paper change and order change.
为了降低停机率,需要对瓦片设备进行维护工作,充分发挥设备的性能,提高生产效率是降低生产成本的有效措施。、设备及管理人员的监督,特别是机械设备的轴承润滑,确保设备正常运行。二次维修由设备维修人员进行,操作人员协助。主要关注设备运行、运行、蒸汽泄漏和设备状态的调整。在改造过程中,设备科根据设备使用中出现的问题,制定并实施了详细的检修计划。其中,设备的日常维护是非常重要的,投入成本少,其中之一是,它可以延长机器的寿命,维持正常的运行平稳,另一方面,它可以减少机械故障的概率,和无缺陷产品的外观,也节省了人力和物力,也关注降低成本的地方。注意合理盘点设备备件,既要减轻资金压力,又要保证及时的维护需求,确保生产。
In order to reduce the downtime rate, it is necessary to maintain the tile equipment, give full play to the performance of the equipment, and improve the production efficiency is an effective measure to reduce the production cost. Supervision of equipment and management personnel, especially bearing lubrication of mechanical equipment, to ensure normal operation of equipment. The secondary maintenance is carried out by equipment maintenance personnel with the assistance of operators. It mainly focuses on equipment operation, operation, steam leakage and equipment state adjustment. In the process of transformation, the equipment department formulated and implemented a detailed maintenance plan according to the problems in the use of the equipment. Among them, the daily maintenance of equipment is very important, and the investment cost is low. One of them is that it can prolong the life of the machine and maintain the normal and stable operation. On the other hand, it can reduce the probability of mechanical failure and the appearance of defect free products. It also saves manpower and material resources, and pays attention to the cost reduction. Pay attention to the reasonable inventory of equipment spare parts, not only to reduce the pressure of capital, but also to ensure timely maintenance needs, to ensure production.
三、新技术的技术改造和新技术应用
3、 Technical transformation and application of new technology
在生产中,决定瓦线容量的主要因素是“平均速度”。许多纸箱设备制造商采用新的控制技术优化的分配和使用电力生产的瓷砖生产线,相比,相同类型的高速瓦楞纸板生产线可以很容易地实现相同的容量要求不需要频繁改变生产速度,节省20%的能耗,并极大地减少废料生产的速度,在生产中尽量减少生产,瓦片生产线的良好运行保证了现有纸板的质量是一致的。不仅如此,而且维护成本的使用非常低,这增加了设备投资的回报。综合控制面板和人机界面的人性化设计,使得瓷砖线的操作更加直观简单,大大降低了维护成本和人工成本。
In production, the main factor determining the capacity of tile line is "average speed". Many carton equipment manufacturers use new control technologies to optimize the distribution and use of electric power to produce ceramic tile production lines. Compared with the same type of high-speed corrugated board production lines, the same type of high-speed corrugated board production lines can easily achieve the same capacity requirements without frequent changes in production speed, saving 20% energy consumption and greatly reducing the speed of waste production, The good operation of tile production line ensures that the quality of existing paperboard is consistent. Not only that, but also the use of maintenance costs is very low, which increases the return on equipment investment. The humanized design of integrated control panel and human-computer interface makes the operation of tile line more intuitive and simple, and greatly reduces the maintenance cost and labor cost.

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